Marathon Sealing UAE
Services/ASTM D6297 / UK BD 33/94 / AASHTO Specifications

Asphaltic Plug Bridge Joint System (Crafco Matrix 502)

Flexible, seamless, 100% watertight expansion joints accommodating movements up to ±25mm.

Asphaltic Plug Bridge Joint System (Crafco Matrix 502)

Technical Overview & Method Purpose

Bridge expansion joints are subject to intense dynamic impacts, vehicle braking forces, and structural deflections. Traditional steel finger joints frequently rattle loose, corrode, and leak saltwater into sensitive bridge bearings. The Crafco Matrix 502 Asphaltic Plug Joint system provides a completely silent, flexible, watertight riding surface that moves with the bridge while completely preventing water leaks.

Engineering Specifications

Movement CapacityUp to ±25mm (50mm total)
Binder TypeCrafco Matrix 502 Polymer Modified Bitumen
Aggregate TypeCrushed Basalt / Granite (12-20mm graded)
Standard Width500mm (standard blockout)
Authorized Crafco Warranty

Executed using genuine Crafco polymer sealants and hot melters with full compliance certification for RTA, MoEI, and municipality tenders.

Direct Hotline: +971 50 278 0016
Standard Operating Procedure

Field Execution & Application Process

1

Sawcutting & Blockout Excavation: Full depth sawcutting of asphalt wearing course across bridge expansion gap.

2

Surface Preparation: Sandblasting and heat lance drying of concrete deck and abutment blockout.

3

Bridging Plate Installation: Centering high-strength steel bridging plates over joint gap with locating pins.

4

Matrix Aggregate & Binder Placement: Graded granite aggregate pre-heated to 150°C is saturated with Crafco Matrix 502 binder, compacted in layers, and top-dressed with friction stone.

Lifecycle Value

Why Transportation Authorities Specify This System

100% waterproof seal protecting bridge substructure from saline degradation.
Seamless transition eliminating vehicle bumps, tire roar, and bridge joint noise.
Rapid installation allowing bridge reopening within 2 to 3 hours.
Easily maintainable and compatible with standard asphalt resurfacing equipment.
Fast Engineering Response

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