Marathon Sealing UAE
Services/ASTM D6690 Type I, II, III, IV / AASHTO M324 / Federal Spec SS-S-1401C

Asphalt Crack & Joint Sealing (Rubberized Hot Applied)

The primary preventive barrier stopping sub-base water intrusion and reflective cracking.

Asphalt Crack & Joint Sealing (Rubberized Hot Applied)

Technical Overview & Method Purpose

Asphalt crack sealing is widely recognized by highway authorities worldwide as the single most cost-effective pavement maintenance procedure. In the UAE climate, road surfaces experience extreme diurnal temperature cycling between scorching daytime heat and cool desert nights. Without an elastomeric seal, water and non-compressible sand enter open cracks, rapidly destroying base-course compaction and causing severe potholes and reflective cracking.

Engineering Specifications

Application Temp190°C - 200°C (375°F - 392°F)
Penetration @ 25°C50 - 90 (ASTM D5)
Softening PointMinimum 95°C (203°F)
ResilienceMinimum 60% recovery (ASTM D5329)
Recommended EquipmentCrafco Super Shot 125/250 & Model 200 Router
Authorized Crafco Warranty

Executed using genuine Crafco polymer sealants and hot melters with full compliance certification for RTA, MoEI, and municipality tenders.

Direct Hotline: +971 50 278 0016
Standard Operating Procedure

Field Execution & Application Process

1

High-Pressure Hot Compressed Air Lance Blasting: Vaporizes all residual moisture and expels dust, sand, and loose debris at 1000°C velocity.

2

Precision Pavement Routing: Utilizing Crafco Model 200 routers to cut a uniform reservoir (standard 19mm x 19mm or 12mm x 12mm) along the crack path, ensuring optimal expansion and contraction geometry.

3

Hot-Pour Sealant Application: Premium Crafco polymer-modified rubberized asphalt sealant is heated to 190°C–200°C in oil-jacketed melters and pressure-injected into the prepared reservoir.

4

Flush or Overband Profiling: Finished with specialized squeegees for a flush or low-profile overband that immediately withstands high-speed traffic without tracking.

Lifecycle Value

Why Transportation Authorities Specify This System

Extends pavement operational life by 3 to 7 years.
Stops water penetration into the road sub-base, halting pothole formation.
Resistant to desert heat tracking up to 80°C road surface temperature.
Reduces reflective cracking by up to 75% when applied before new wearing course overlays.
Rapid reopening to vehicular traffic within 30 to 45 minutes.
Fast Engineering Response

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